UBACK AND USPOT INSERTS

UBACK APPLICATIONS 1
UBACK APPLICATIONS 2
UBACK APPLICATIONS 3
UBACK APPLICATIONS 4
UBACK APPLICATIONS 5

Ultimate Back: Precision Back Counter Solutions

The Ultimate Back line brings together the innovative UX tool-holders and USPOT/UCHAMF inserts to redefine machining precision. Featuring a patented hydraulic mechanism that ingeniously uses the machine’s coolant liquid, this system delivers exceptional control over insert movement. The result? Unparalleled accuracy, repeatability, and streamlined operations for back counterboring, back countersinking, and back spot-facing tasks.

With its advanced engineering, Ultimate Back eliminates the need for workpiece rotation, effortlessly performing operations in a single pass while significantly boosting productivity and efficiency.


Highlights of Ultimate Back

  • UX Tool-Holders with Hydraulic Precision: The UX tool-holders feature a hydraulic mechanism powered by coolant pressure, ensuring smooth, accurate, and repeatable insert movement.
  • USPOT and UCHAMF Inserts: Designed to handle specific machining needs, these inserts deliver outstanding results in back spot-facing, back counterboring, and back countersinking operations.
  • Single-Pass Efficiency: Eliminate workpiece rotation and achieve precise machining in one seamless pass.
  • Industry-Grade Reliability: Engineered to meet the rigorous demands of aerospace, automotive, medical, and electronics industries.
  • Time and Cost Savings: Reduced cycle times and optimized operations ensure significant productivity gains.

Benefits of Ultimate Back

  • Efficient Single Operation: Perform chamfering and counterboring through holes in one pass without rotating the workpiece.
  • Customizable Solutions: UX tool-holders support tailored configurations with USPOT and UCHAMF inserts, offering options for coatings, chip-formers, corner radii, and more.
  • Innovative Hydraulic Control: UX tool-holders provide precise and consistent operation while simplifying insert replacement.
  • Superior Chip Management: Prevent interruptions with excellent chip control for smooth and efficient machining.
  • Cost-Effective for All Scales: From small-scale projects to high-volume production, this system delivers exceptional value.
  • Automation-Ready Design: Seamlessly integrates into automated manufacturing systems for maximum efficiency.
  • Coolant-Driven Mechanism: Operates smoothly with internal coolant, air or emulsion control (minimum 6 bar / 90 PSI), ensuring consistent results.
  • Pilot-Hole Protection: The protective insert design safeguards the integrity of the pilot hole during pass-through operations.
  • Versatile Applications: UX tool-holders are compatible with a wide range of USPOT and UCHAMF inserts, making them suitable for diverse machining tasks.
  • Wide Range of Sizes: The UX tool-holders are available in diameters from Ø8 mm to Ø25 mm (.315-.984”) with various chamfer angles and spotface diameters.

Why Ultimate Back Stands Out

The Ultimate Back system combines the precision of UX tool-holders with the versatility of USPOT and UCHAMF inserts to deliver unparalleled performance. Its innovative design optimizes machining processes, reduces cycle times, and achieves flawless results in high-demand industries.

Whether you’re working in aerospace, automotive, medical, or electronics sectors, Ultimate Back is the ultimate choice for back spot-facing, back counterboring, and back countersinking operations.

What is DURASHIELD?

When you see this logo on our tools, you can trust that you’re holding a product built for excellence. DURASHIELD represents NOGA MT’s premium line of tool-holders, engineered to excel in the most demanding environments. Delivering exceptional performance, extended tool life, and unmatched reliability, DURASHIELD tool-holders feature advanced corrosion resistance and superior structural integrity. They set a new benchmark for strength, durability, and precision, redefining industry standards.

MT DURASHIELD Offering:

Strength: Ensures tools can withstand heavy loads

Toughness: Maintains reliability under demanding conditions

Wear Resistance: Extends tool lifespan and reduces costs

Machinability: Facilitates the design of precise tool-holders

Heat Resistance: Maintains performance at high temperatures

Corrosion Resistance: Ideal for harsh environments

The NOGA MT DURASHIELD family of tool-holders undergoes a passivation process to enhance corrosion resistance. This process eliminates the need for additional coatings and chemicals, simplifies production, reduces environmental impact, and provides a more eco-friendly corrosion protection solution.

UBACK Series and Range with USPOT Inserts for Back Counterbore or Spotface applications:

The UBACK line is organized into series or groups, with each series optimized for a specific pilot-hole range:

Series

Ød Pilot-Hole Range

mm

/inch

ØDmax. Counterbore Range

mm

/inch

B

8.0–10.0

/0.315–0.394″

8.5–23.0

/0.335–0.906″

C

11.0–13.0

/0.433–0.512″

11.5–30.0

/0.453–1.181″

D

14.0–16.0

/0.551–0.630″

14.5–37.0

/0.571–1.457″

E

17.0–19.0

/0.669–0.748″

17.5–44.0

/0.689–1.732″

F

20.0–22.0

/0.787–0.866″

20.5–50.5

/0.807–1.988″

G

23.0–25.0

/0.906–0.984″

23.5–57.5

/0.925–2.264″

The USPOT inserts are offered as semi-standard solutions tailored to meet customer-specific applications.

UBACK Standard Tool-Holders with USPOT Inserts (mm)

LTB1 – Length To Bottom / RFC – Relief For Cutting / FL – Folding Length

Ødmin.

Pilot Hole

Tool-Holder

SKU

Tool-Holder

Description

ØDS h6

FL

RFC

H

L

L1

LTB1 (1)

USPOT

ØDmax (2)

Insert Clamping Screw M*P*L (mm)

Series (3)

8

UX2080

UX-d080-B-C16-H62-L115

16

17

43

62

115

53

6.8

18.5

UX0005/

M2.5×0.35x7B

B

9

UX2090

UX-d090-B-C16-H62-L115

16

17.8

43

62

115

53

6.8

21

B

10

UX2100

UX-d100-B-C16-H62-L115

16

18.8

43

62

115

53

6.8

23

B

11

UX3110

UX-d110-C-C16-H80-L133

16

27

52

80

133

53

11.4

26

UX0006/

M3x0.35x10C

C

12

UX3120

UX-d120-C-C16-H80-L133

16

27.3

52

80

133

53

11.4

28

C

13

UX3130

UX-d130-C-C16-H80-L133

16

28

52

80

133

53

11.4

30

C

14

UX4140

UX-d140-D-C20-H105-L158

20

32.5

72.5

105

158

53

13.5

32.5

UX0007/

M3x0.35x13D

D

15

UX4150

UX-d150-D-C20-H105-L158

20

32.5

72.5

105

158

53

13.5

34.5

D

16

UX4160

UX-d160-D-C20-H105-L158

20

32.5

72.5

105

158

53

13.5

37

D

17

UX5170

UX-d170-E-C20-H115-L170

20

38.5

76.5

115

170

55

16

39.5

UX0008/

M3x0.35x16E

E

18

UX5180

UX-d180-E-C20-H115-L170

20

38.5

76.5

115

170

55

16

41.5

E

19

UX5190

UX-d190-E-C20-H115-L170

20

38.5

76.5

115

170

55

16

44

E

20

UX6200

UX-d200-F-C25-H120-L175

25

43.5

76.5

120

175

55

17.8

46

UX0009/

M4x0.5x19F

F

21

UX6210

UX-d210-F-C25-H120-L175

25

43.5

76.5

120

175

55

17.8

48.5

F

22

UX6220

UX-d220-F-C25-H120-L175

25

43.5

76.5

120

175

55

17.8

50.5

F

23

UX7230

UX-d230-G-C25-H120-L175

25

48

72

120

175

55

20

53

UX0010/

M4x0.5x21G

G

24

UX7240

UX-d240-G-C25-H120-L175

25

48

72

120

175

55

20

55.5

G

25

UX7250

UX-d250-G-C25-H120-L175

25

48

72

120

175

55

20

57.5

G

(1) The LTB parameter varies between USPOT and UCHAMF inserts.

(2) The achieved tolerance for the counterbore or spotface diameter (ØD) is ±0.1 mm (0.004″)

(3) The insert series must match the series of the tool holder.

Note: Tool-holders and inserts are sold separately.

UBACK Standard Tool-Holders with USPOT Inserts (inch)

LTB1 – Length To Bottom / RFC – Relief For Cutting / FL – Folding Length

Ødmin.

Pilot Hole

Tool-Holder

SKU

Tool-Holder

Description

ØDS h6

FL

RFC

H

L

L1

LTB1(1)
USPOT

ØDmax (2)

Insert Clamping Screw M*P*L (mm)

Series (3)

0.315

UX2080

UX-d080-B-C16-H62-L115

0.630

0.669

1.693

2.441

4.528

2.087

0.268

0.728

UX0005/

M2.5×0.35x7B

B

0.354

UX2090

UX-d090-B-C16-H62-L115

0.630

0.701

1.693

2.441

4.528

2.087

0.268

0.827

B

0.394

UX2100

UX-d100-B-C16-H62-L115

0.630

0.740

1.693

2.441

4.528

2.087

0.268

0.906

B

0.433

UX3110

UX-d110-C-C16-H80-L133

0.630

1.063

2.047

3.150

5.236

2.087

0.449

1.024

UX0006/

M3x0.35x10C

C

0.472

UX3120

UX-d120-C-C16-H80-L133

0.630

1.075

2.047

3.150

5.236

2.087

0.449

1.102

C

0.512

UX3130

UX-d130-C-C16-H80-L133

0.630

1.102

2.047

3.150

5.236

2.087

0.449

1.181

C

0.551

UX4140

UX-d140-D-C20-H105-L158

0.787

1.280

2.854

4.134

6.220

2.087

0.531

1.280

UX0007/

M3x0.35x13D

D

0.591

UX4150

UX-d150-D-C20-H105-L158

0.787

1.280

2.854

4.134

6.220

2.087

0.531

1.358

D

0.630

UX4160

UX-d160-D-C20-H105-L158

0.787

1.280

2.854

4.134

6.220

2.087

0.531

1.457

D

0.669

UX5170

UX-d170-E-C20-H115-L170

0.787

1.516

3.012

4.528

6.693

2.165

0.630

1.555

UX0008/

M3x0.35x16E

E

0.709

UX5180

UX-d180-E-C20-H115-L170

0.787

1.516

3.012

4.528

6.693

2.165

0.630

1.634

E

0.748

UX5190

UX-d190-E-C20-H115-L170

0.787

1.516

3.012

4.528

6.693

2.165

0.630

1.732

E

0.787

UX6200

UX-d200-F-C25-H120-L175

0.984

1.713

3.012

4.724

6.890

2.165

0.701

1.811

UX0009/

M4x0.5x19F

F

0.827

UX6210

UX-d210-F-C25-H120-L175

0.984

1.713

3.012

4.724

6.890

2.165

0.701

1.909

F

0.866

UX6220

UX-d220-F-C25-H120-L175

0.984

1.713

3.012

4.724

6.890

2.165

0.701

1.988

F

0.906

UX7230

UX-d230-G-C25-H120-L175

0.984

1.890

2.835

4.724

6.890

2.165

0.787

2.087

UX0010/

M4x0.5x21G

G

0.945

UX7240

UX-d240-G-C25-H120-L175

0.984

1.890

2.835

4.724

6.890

2.165

0.787

2.185

G

0.984

UX7250

UX-d250-G-C25-H120-L175

0.984

1.890

2.835

4.724

6.890

2.165

0.787

2.264

G

(1) The LTB parameter varies between USPOT and UCHAMF inserts.

(2) The achieved tolerance for the counterbore or spotface diameter (ØD) is ±0.1 mm (0.004″)

(3) The insert series must match the series of the tool holder.

Note: Tool-holders and inserts are sold separately.

UBACK tool-holders coding system specifications and identification:

Ordering special UBack Tool-holders

We can also modify or produce tailor-made tool-holders.

If you need further assistance, please don’t hesitate to contact us.

Providing an application drawing or sketch, the raw material details, and any other relevant information will help us assist you more effectively.

How to Select the Correct Tool-Holder and USPOT Insert to Match Your Application:

The USPOT inserts are available as semi-standard solutions tailored to customer applications.

  1. Choose the appropriate tool-holder based on the pilot hole diameter.
    For instance, if the pilot hole diameter is 8.5 mm, select the UX2080, which supports a minimum diameter (Ødmin) of 8 mm.
  2. Specify the required parameters for the USPOT insert, including the counter-bore or spotface diameter, corner radius, chip-former, and coating.
  3. Fill in the relevant details for the USPOT insert description as outlined in the specifications below.
  4. Ensure compatibility between the USPOT insert series and the corresponding UX tool-holder. The series of the insert must match the series of the tool-holder.

Notes:

  1. Coating – Our top recommendation is the NCT grade, featuring the versatile TiAlN PVD coating. It offers excellent thermal stability, oxidation resistance, and is compatible with a wide range of materials, including mild steels, stainless steel, and Inconel. For additional options, refer to the list of available coatings below.
  2. Tool-holders and inserts are sold separately.

USPOT inserts coding system specifications and identification:

USPOT- Ordering Special Inserts:

Here is an example of coding a special USPOT insert for the application shown on the right:
  1. Ød = 8.7mm (0.343″)
  2. ØD = 17.6mm (0.693″)
  3. R = 0.2mm (0.032″)
  4. Material: AISI 4340 / 34CrNiMo6 (1.6582) / SNCM439, tempered to 42 HRC
The recommended tool-holder is UX2080 / UX-d080-B-C16-H50-L110
The corresponding insert is US-d080-D176-B-R02-ML-NCT
Important Note:
Ensure that the pilot-hole length (L) is less than or equal to the RFC (Relief For Cutting) L⩽RFC ,as specified in the UBACK tool-holders table below.
 If you need further assistance, please don’t hesitate to contact us.
Providing an application drawing or sketch, the raw material specifications, and any other relevant information will help us assist you more effectively.
USPOT ORDER EXAMPLES

Available Coatings Types:

Coating

Key Features

Applications

Industries

Material Examples

ISO GROUP

P

M

K

N

S

H

TiAlN

Suitable for mid steels, cast iron, stainless steel, titanium alloys, Inconel, tool steel, and hardened steels. Offers excellent thermal stability, oxidation resistance, and wear resistance.

Ideal for high-speed cutting and general-purpose machining. Performs well in both wet and dry conditions.

Aerospace, Automotive,

General Engineering

AISI 304, 42CrMo4,

GG (Grey Cast Iron), Ti6Al4V

X

TiAlSiN

Provides exceptional hardness and oxidation resistance, withstanding temperatures above 1,200°C. Suitable for high-strength steels, superalloys, hardened steels (over 45 Rc), and titanium alloys.

Best for high-performance machining in demanding environments. Excels in dry machining at high speeds.

Aerospace, Automotive, Die and Mold

Inconel 718,

AISI 4140, Ti6Al4V

X

X

X

AlTiSiN

Offers high hardness, thermal stability, and resistance to wear and oxidation. Suitable for stainless steel, hardened cast, superalloys, and steels over 45 Rc.

Designed for high-speed machining in extreme conditions. Performs exceptionally in dry machining.

Aerospace, Automotive, Precision Engineering

AISI 316,

AISI H13, Hastelloy

X

X

X

AlCrN

Provides excellent oxidation resistance (up to 1,100°C), toughness, and abrasion resistance. Suitable for carbon steels, cast iron, stainless steel, and aluminum.

Suitable for general machining in wet and dry environments. Excels in abrasive and high-wear applications.

Automotive, Aerospace, Die and Mold

AISI 304,

AISI 1045,

GG, AL6061

X

X

X

AlTiN

High hardness, wear resistance, and thermal stability up to 1,100°C. Designed for mid steels, cast iron, high-speed steels, tool steel, and hardened materials.

Ideal for heavy-duty machining and high-speed cutting. Performs well in dry and abrasive conditions.

Aerospace, Automotive, Heavy Engineering

AISI 4340, M2 HSS,

GG (Grey Cast Iron)

X

X

X

TiB2

Known for exceptional chemical stability, low friction, and high thermal conductivity. Best for machining non-ferrous materials such as aluminum, copper, brass, and magnesium alloys.

Optimized for high-speed machining of non-ferrous metals. Prevents material adhesion and improves efficiency.

Aerospace, Automotive, Electronics

AL7075,

6061-T6, Copper, Magnesium Alloys (AZ31)

X

X

X

X

Chip-Formers:

PL

Positive cutting land

Suitable for all around purpose
and ISO P,M,K,N,S
as well as composite materials

ML

Moderate cutting land

Suitable for and ISO P,M,K,S,H
Materials

HL

Negative cutting land

Suitable for and ISO P,M,K,S,H
Materials
POSITIVE PL MT CHIP FORMER
MODERATE ML MT CHIP FORMER
NEGATIVE HL MT CHIP FORMER

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