UFIBER TECHNICAL INFORMATION11

UFIBER

NOGA MT is excited to introduce the new UFIBER – Line of advanced ceramic fiber brushes designed to meet the highest standards of precision and durability in surface treatment applications.

Highlights:

Nano-Technology Precision: UFIBER brushes utilize cutting-edge nano-technology to provide superior surface roughness control, exceptional wear resistance, and extended tool life. This innovation leads to fewer tool changes, longer operation times, and lower production costs.
3-in-1 Functionality: Combining deburring, polishing, and finishing in a single tool, UFIBER brushes streamline the manufacturing process, reducing the need for multiple tools and operations.
Versatile Applications: Suitable for a wide range of tasks, including surface polishing, inner diameter polishing, and small point polishing, UFIBER brushes perform consistently even on complex geometries and hard-to-reach areas.
Automation Ready: UFIBER brushes are compatible with CNC machines and robot arms, making them ideal for integration into automated manufacturing processes.

Nano Technology for Precision Polishing

UFIBER filament’s structure leverages nano-technology to refine the grain structure of each ceramic fiber, transitioning from traditional micron-sized grains to state-of-the-art nano-sized grains. This innovation allows each fiber to maintain its edge throughout the polishing process, ensuring a consistently smooth and precise finish while offering superior wear resistance and durability.

Competitor’s Micron Filament Structure

UFIBER Nano Filament Structure

Benefits of using UFIBER

3-in-1 Functionality: UFIBER brushes combine deburring, polishing, and finishing in a single tool. This multifunctional capability reduces the need for multiple tools and operations, streamlining the manufacturing process and saving time and costs.
Extended Tool Life: UFIBER ceramic fiber bristles offer better control over spreading compared to conventional brushes, while maintaining strong polishing power even at high speeds. This leads to a longer lifespan for the brushes, reducing the need for frequent replacements.

Time Efficiency: UFIBER brushes have 60 times more grinding power, reducing the process time by 20% compared to abrasive nylon brushes. This efficiency translates into faster production cycles and lower overall costs.
Stable Grinding Power: UFIBER brushes provide consistent grinding power, supporting the automation of deburring and tool mark removal without the need to frequently change the brush shape.

Superior Surface Finish: The nano-bonded UFIBER bristles reduce polishing scratches, achieving a finer surface finish compared to conventional nylon brushes or ceramic bristles that use micro-bond technology.
High Bending Strength: The brushes retain their shape and performance even under high RPM conditions, ensuring reliable operation and consistent results.
Centrifugal Adaptability: Cross-hole brushes expand under centrifugal forces, perfectly fitting pilot hole diameters for enhanced versatility, making them ideal for various detailed and intricate tasks.
Versatility: UFIBER brushes excel in a wide range of applications and materials, with 10 different bristle grits available, making them suitable for diverse industries and tasks.

UFIBER bristles are available in grits ranging from #150 to #6000, providing flexibility to handle various work materials and burr conditions.

Applications

UFIBER bristles are available in grits ranging from #150 to #6000, providing flexibility to handle various work materials and burr conditions.
The UFIBER brushes are suitable for any type of material in the market, including composite materials (FRP), copper, aluminium, SUS, carbon steels, stainless steel, and hardened materials. This versatility makes UFIBER brushes ideal for a wide range of industrial applications, ensuring high performance across various materials.
Automotive Industry: Ideal for deburring and finishing engine components, transmission parts, and other metal surfaces, UFIBER brushes ensure smooth finishes and high precision, critical in automotive manufacturing.
Aerospace: UFIBER brushes are suitable for precision surface treatment of aircraft components, ensuring compliance with stringent industry standards for safety and performance.
Medical Devices: The brushes ensure smooth, polished finishes on surgical instruments and implants, which are critical for both functionality and safety in medical applications.
General Manufacturing: UFIBER brushes are versatile enough to be used in various manufacturing processes, including metalworking, plastics, and composites. They can handle different materials and are adaptable to a wide range of surface treatment needs.

Selecting the right brush type that suits your application:

CROSS-HOLE BRUSH

FACE BRUSH

END BRUSH

POINT BRUSH

UFIBER coding systems:

Specifications and identification:

Cross-Hole Item list

SKU#	DESCRIPTION	Grit Size	Ød mm / Inch	ØDS mm / Inch	L mm / Inch	L2 mm / Inch	Maximum Spindle Speed Min^-1	Pilot-hole diameter
SKU#	DESCRIPTION	Grit Size	Ød mm / Inch	ØDS mm / Inch	L mm / Inch	L2 mm / Inch	Maximum Spindle Speed Min^-1	Grit #150-#1000 mm / Inch	Grit #1200-#6000 mm / Inch
UF2170	UF-CH-G-D070-L60	150	Ø7 / .2755″	Ø6 / .2362	60 / 2.36″	130 / 5.12″	14000	9-14 / 0.354″-.551″	–
UF2270	UF-CH-P-D070-L60	200
UF2370	UF-CH-V-D070-L60	400
UF2470	UF-CH-O-D070-L60	600
UF2570	UF-CH-B-D070-L60	800
UF2670	UF-CH-W-D070-L60	1000
UF2770	UF-CH-R-D070-L50	1200			50 / 1.97″	120 / 4.72″	14000	–	10-20 / 0.394″-0.787″
UF2870	UF-CH-M-D070-L50	2000
UF2970	UF-CH-Z-D070-L50	3000
UF2070	UF-CH-A-D070-L50	6000
UF2150	UF-CH-G-D050-L60	150	Ø5 / .1968″	Ø6 / .2362	60 / 2.36″	130 / 5.12″	14000	7-9 / 0.276″-.354″	–
UF2250	UF-CH-P-D050-L60	200
UF2350	UF-CH-V-D050-L60	400
UF2450	UF-CH-O-D050-L60	600
UF2550	UF-CH-B-D050-L60	800
UF2650	UF-CH-W-D050-L60	1000
UF2750	UF-CH-R-D050-L50	1200			50 / 1.97″	120 / 4.72″	14000	–	8-10 / 0.315″-0.394″
UF2850	UF-CH-M-D050-L50	2000
UF2950	UF-CH-Z-D050-L50	3000
UF2050	UF-CH-A-D050-L50	6000
UF2130	UF-CH-G-D030-L60	150	Ø3 / .1181″		60 / 2.36″	130 / 5.12″	14000	5-7 / 0.197″-0.276″	–
UF2230	UF-CH-P-D030-L60	200		Ø3 / .1181″
UF2330	UF-CH-V-D030-L60	400
UF2430	UF-CH-O-D030-L60	600
UF2530	UF-CH-B-D030-L60	800
UF2630	UF-CH-W-D030-L60	1000
UF2730	UF-CH-R-D030-L50	1200			50 / 1.97″	120 / 4.72″	14000	–	5-7 / 0.197″-0.276″
UF2830	UF-CH-M-D030-L50	2000
UF2930	UF-CH-Z-D030-L50	3000
UF2030	UF-CH-A-D030-L50	6000
UF2115	UF-CH-G-D015-L50	150	Ø1.5 / .0590″	Ø3 / .1181″	50 / 1.97″	120 / 4.72″	20000	3.5-5 / 0.138″-.197″	3.5-5 / 0.138″-0.197″
UF2215	UF-CH-P-D015-L50	200
UF2315	UF-CH-V-D015-L50	400
UF2415	UF-CH-O-D015-L50	600
UF2515	UF-CH-B-D015-L50	800
UF2615	UF-CH-W-D015-L50	1000
UF2715	UF-CH-R-D015-L50	1200
UF2815	UF-CH-M-D015-L50	2000
UF2915	UF-CH-Z-D015-L50	3000
UF2015	UF-CH-A-D015-L50	6000

Face Brush Item list

SKU#	DESCRIPTION	Grit Size	Ød mm / Inch	L mm / Inch	Depth Of Cut (DOC)			Feed mm/min. / inch/min.	Brush Projection mm / Inch
SKU#	DESCRIPTION	Grit Size	Ød mm / Inch	L mm / Inch	Polishing mm / Inch	Deburring mm / Inch	Max. mm / Inch	Feed mm/min. / inch/min.	Brush Projection mm / Inch
UF1100	UF-FB-G-D100-L75	150	Ø100 / 3.937″	75 / 2.952″	0.2 / .008”	0.5 / .02”	1.2 / .05”	2000 / 79”	10 / .394”
UF1200	UF-FB-P-D100-L75	200
UF1300	UF-FB-V-D100-L75	400
UF1400	UF-FB-O-D100-L75	600
UF1500	UF-FB-B-D100-L75	800
UF1600	UF-FB-W-D100-L75	1000
UF1700	UF-FB-R-D100-L75	1200
UF1800	UF-FB-M-D100-L75	2000
UF1900	UF-FB-Z-D100-L75	3000
UF1000	UF-FB-A-D100-L75	6000
UF1160	UF-FB-G-D060-L75	150	Ø60 / 2.362”	75 / 2.952″	0.2 / .008”	0.5 / .02”	1.2 / .05”	2000 / 79”	10 / .394”
UF1260	UF-FB-P-D060-L75	200
UF1360	UF-FB-V-D060-L75	400
UF1460	UF-FB-O-D060-L75	600
UF1560	UF-FB-B-D060-L75	800
UF1660	UF-FB-W-D060-L75	1000
UF1760	UF-FB-R-D060-L75	1200
UF1860	UF-FB-M-D060-L75	2000
UF1960	UF-FB-Z-D060-L75	3000
UF1060	UF-FB-A-D060-L75	6000
UF1140	UF-FB-G-D040-L75	150	Ø40 / 1.575″	75 / 2.952″	0.2 / .008”	0.5 / .02”	1.2 / .05”	2000 / 79”	10 / .394”
UF1240	UF-FB-P-D040-L75	200
UF1340	UF-FB-V-D040-L75	400
UF1440	UF-FB-O-D040-L75	600
UF1540	UF-FB-B-D040-L75	800
UF1640	UF-FB-W-D040-L75	1000
UF1740	UF-FB-R-D040-L75	1200
UF1840	UF-FB-M-D040-L75	2000
UF1940	UF-FB-Z-D040-L75	3000
UF1040	UF-FB-A-D040-L75	6000
UF1125	UF-FB-G-D025-L75	150	Ø25 / .984″	75 / 2.952″	0.2 / .008”	0.5 / .02”	1.2 / .05”	2000 / 79”	10 / .394”
UF1225	UF-FB-P-D025-L75	200
UF1325	UF-FB-V-D025-L75	400
UF1425	UF-FB-O-D025-L75	600
UF1525	UF-FB-B-D025-L75	800
UF1625	UF-FB-W-D025-L75	1000
UF1725	UF-FB-R-D025-L75	1200
UF1825	UF-FB-M-D025-L75	2000
UF1925	UF-FB-Z-D025-L75	3000
UF1025	UF-FB-A-D025-L75	6000
UF1115	UF-FB-G-D015-L50	150	Ø15 / .590″	50 / 1.969″	0.2 / .008”	0.5 / .02”	1.2 / .05”	2000 / 79”	10 / .394”
UF1215	UF-FB-P-D015-L50	200
UF1315	UF-FB-V-D015-L50	400
UF1415	UF-FB-O-D015-L50	600
UF1515	UF-FB-B-D015-L50	800
UF1615	UF-FB-W-D015-L50	1000
UF1715	UF-FB-R-D015-L50	1200
UF1815	UF-FB-M-D015-L50	2000
UF1915	UF-FB-Z-D015-L50	3000
UF1015	UF-FB-A-D015-L50	6000
UF1106	UF-FB-G-D006-L30	150	Ø6 / .236″	50 / 1.969″	0.2 / .008”	0.5 / .02”	1.2 / .05”	2000 / 79”	10 / .394”
UF1206	UF-FB-P-D006-L30	200
UF1306	UF-FB-V-D006-L30	400
UF1406	UF-FB-O-D006-L30	600
UF1506	UF-FB-B-D006-L30	800
UF1606	UF-FB-W-D006-L30	1000
UF1706	UF-FB-R-D006-L30	1200
UF1806	UF-FB-M-D006-L30	2000
UF1906	UF-FB-Z-D006-L30	3000
UF1006	UF-FB-A-D006-L30	6000

Sleeves for Face Brushes

SUITABLE FOR	SKU#	DESCRIPTION	ØDS mm / Inch	L1 mm / Inch	L2 mm / Inch	Clamping Screw	Clamping Screw
Ø100 / 3.937″	UF5500	UF-FS-100-C16-L155	Ø16 / .630″	40 / 1.575″	155 / 6.102″	M8x1.25×16	M8x1.25×16
Ø60 / 2.362”	UF5560	UF-FS-060-C12-L150	Ø12 / .472″	40 / 1.575″	145 / 5.708″	M6x1.0x10	M6x1.0x10
Ø40 / 1.575″	UF5540	UF-FS-040-C12-L140	Ø12 / .472″	30 / 1.181″	140 / 5.512″	M6x1.0x10	M6x1.0x10
Ø25 / .984″	UF5525	UF-FS-025-C10-L140	Ø10 / .394″	30 / 1.181″	140 / 5.512″	M4x0.7×10	M4x0.7×10
Ø15 / .590″	UF5515	UF-FS-015-C06-L90	Ø6 / .236″	30 / 1.181″	90 / 3.543″	M3x0.5×6	M3x0.5×6
Ø6 / .236″	UF5506	UF-FS-006-C06-L70	Ø6 / .236″	30 / 1.181″	70 / 2.756″	M3x0.5×4	M3x0.5×4

End-Brush Item list

END-BRUSH
SKU#	DESCRIPTION	Grit Size	Maximum Spindle Speed Min^-1
UF4150	UF-EB-G-D5-L20	150	12000
UF4250	UF-EB-P-D5-L20	200
UF4350	UF-EB-V-D5-L20	400
UF4450	UF-EB-O-D5-L20	600
UF4550	UF-EB-B-D5-L20	800
UF4650	UF-EB-W-D5-L20	1000
UF4750	UF-EB-R-D5-L20	1200
UF4850	UF-EB-M-D5-L20	2000
UF4950	UF-EB-Z-D5-L20	3000
UF4050	UF-EB-A-D5-L20	6000

Point - Brush Item list

POINT-BRUSH
SKU#	DESCRIPTION	Grit Size	Ød mm / Inch	Maximum Spindle Speed Min^-1
UF3130	UF-PB-G-D3-L20	150	Ø3 / .1181”	12000
UF3230	UF-PB-P-D03-L20	200
UF3330	UF-PB-V-D3-L20	400
UF3430	UF-PB-O-D3-L20	600
UF3530	UF-PB-B-D3-L20	800
UF3630	UF-PB-W-D3-L20	1000
UF3730	UF-PB-R-D3-L20	1200
UF3830	UF-PB-M-D3-L20	2000
UF3930	UF-PB-Z-D3-L20	3000
UF3030	UF-PB-A-D3-L20	6000
UF3125	UF-PB-G-D2.5-L20	150	Ø2.5 / .0984”	12000
UF3225	UF-PB-P-D2.5-L20	200
UF3325	UF-PB-V-D2.5-L20	400
UF3425	UF-PB-O-D2.5-L20	600
UF3525	UF-PB-B-D2.5-L20	800
UF3625	UF-PB-W-D2.5-L20	1000
UF3725	UF-PB-R-D2.5-L20	1200
UF3825	UF-PB-M-D2.5-L20	2000
UF3925	UF-PB-Z-D2.5-L20	3000
UF3025	UF-PB-A-D2.5-L20	6000
UF3120	UF-PB-G-D2-L20	150	Ø2.0 / .0787”	12000
UF3220	UF-PB-P-D2-L20	200
UF3320	UF-PB-V-D2-L20	400
UF3420	UF-PB-O-D2–L20	600
UF3520	UF-PB-B-D2–L20	800
UF3620	UF-PB-W-D2-L20	1000
UF3720	UF-PB-R-D2-L20	1200
UF3820	UF-PB-M-2-L20	2000
UF3920	UF-PB-Z-D2-L20	3000
UF3020	UF-PB-A-D2-L20	6000
UF3115	UF-PB-G-D1.5-L20	150	Ø1.5 / .0590”	12000
UF3215	UF-PB-P-D1.5-L20	200
UF3315	UF-PB-V-D1.5-L20	400
UF3415	UF-PB-O-D1.5-L20	600
UF3515	UF-PB-B-D1.5-L20	800
UF3615	UF-PB-W-D1.5-L20	1000
UF3715	UF-PB-R-D1.5-L20	1200
UF3815	UF-PB-M-D1.5-L20	2000
UF3915	UF-PB-Z-D1.5-L20	3000
UF3015	UF-PB-A-D1.5-L20	6000
UF3110	UF-PB-G-D1-L20	150	Ø1.0 / .0393”	12000
UF3210	UF-PB-P-D1-L20	200
UF3310	UF-PB-V-D1-L20	400
UF3410	UF-PB-O-D1-L20	600
UF3510	UF-PB-B-D1-L20	800
UF3610	UF-PB-W-D1-L20	1000
UF3710	UF-PB-R-D1-L20	1200
UF3810	UF-PB-M-D1-L20	2000
UF3910	UF-PB-Z-D1-L20	3000
UF3010	UF-PB-A-D1-L20	6000

Questions & Answers UFIBER

What are UFIBER Advanced Fiber Brushes?

UFIBER Advanced Fiber Brushes are innovative polishing tools designed using nano-technology for superior performance. They are ideal for surface finishing, deburring, and polishing applications on a variety of materials, including metals, composites, and hardened surfaces.

What types of UFIBER brushes are available?

UFIBER offers a range of brush types tailored for different applications:

Surface Type Brushes: For flat surface polishing.
Cross-Hole Type Brushes: Ideal for deburring and polishing inner diameters of cross-holes.
Point Type Brushes: Suitable for small point polishing tasks.
End Type Brushes: Designed for precise end-face polishing.

What materials can UFIBER brushes be used on?

UFIBER brushes are compatible with a wide range of materials, including:

Composite materials (FRP)
Copper and aluminum
Stainless steel, carbon steels, and hardened materials

How do UFIBER brushes perform compared to traditional brushes?

UFIBER brushes offer superior wear resistance, consistent surface roughness control, and longer lifespan compared to traditional abrasive brushes. Their nano-technology design ensures efficient and precise material removal.

Are UFIBER brushes suitable for automated processes?

Yes, UFIBER brushes are compatible with CNC machines and robot arms, making them ideal for automated manufacturing environments. They provide reliable and consistent performance in automated deburring and polishing tasks.

Can UFIBER brushes be used with coolant?

Can UFIBER brushes be used with coolant?

Yes, UFIBER brushes can be used with or without coolant. Using coolant can enhance tool life and improve the surface finish.

How should I select the right UFIBER brush for my application?

Choosing the right UFIBER brush depends on the material, the shape of the workpiece, and the desired surface finish. Consult our product selection guide or contact our technical support team for personalized recommendations.

How do I install UFIBER brushes?

UFIBER brushes are easy to install. Ensure the correct brush size and type are selected, then mount the brush securely on your machine following the manufacturer’s guidelines. Always check that the brush is properly centered before operation.

What safety precautions should be taken when using UFIBER brushes?

Always wear appropriate personal protective equipment, such as safety glasses and gloves, when operating UFIBER brushes. Ensure that the machine guard is in place, and operate the brush within the recommended speed limits.

How do I maintain and store UFIBER brushes?

Store UFIBER brushes in a dry, cool environment away from direct sunlight. Inspect brushes regularly for wear or damage, and replace them as needed to maintain optimal performance.

What is the recommended rotational speed for UFIBER brushes?

Store UFIBER brushes in a dry, cool environment away from direct sunlight. Inspect brushes regularly for wear or damage, and replace them as needed to maintain optimal performance.

What should I do if the brush performance deteriorates?

If you notice a decline in performance, check the brush for wear or damage. Ensure it is operating within the correct speed range and that the workpiece material is suitable. Replacing the brush may be necessary to restore performance.

Why is the brush not achieving the expected surface finish?

Why is the brush not achieving the expected surface finish?

Several factors can affect surface finish, including incorrect brush selection, inappropriate rotational speed, or excessive feed rates. Adjust these parameters as needed, or consult our technical support team for further guidance.

How can I prevent uneven wear on the brushes?

To prevent uneven wear, ensure the brush is properly centered during installation and operates within the recommended speed and feed settings. Regularly rotate the workpiece to distribute wear evenly across the brush.

Are UFIBER brushes reusable?

Are UFIBER brushes reusable?

UFIBER brushes can be used multiple times until they reach their wear limit. Regular inspection is advised to ensure the brush remains effective. Always replace worn brushes to maintain quality and efficiency.

What types of machines can UFIBER brushes be used with?

UFIBER brushes are versatile and can be used with various machines, including CNC machining centers, lathes, drill presses, and robotic arms. Compatibility may vary based on brush type and application.

Can UFIBER brushes be customized?

Yes, UFIBER offers customization options for brushes to meet specific application needs. Contact our sales team to discuss your requirements and explore available customization solutions.

Where can I purchase UFIBER brushes?

Where can I purchase UFIBER brushes?

UFIBER brushes are available through authorized distributors and our official website. For more information, please visit our contact page to find a distributor near you.

How can I get technical support for UFIBER brushes?

For technical support, please contact our support team via email or phone. We are here to help with product selection, troubleshooting, and any other inquiries.